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Drilling Pattern and Hole Spacing for Chemical DPC Injection

Purpose of the Drilling Pattern

The drilling pattern determines whether the injected chemical can form a continuous damp-proof course across the wall thickness.

Incorrect spacing or depth leaves untreated pathways where moisture can continue to rise.

DPC injection Drill Hole Diagram

Injection Line Position

  • Drill holes are set along a horizontal line corresponding to the intended DPC height
  • Typically located just above external ground level or internal floor level
  • Must be consistent across the wall, including returns and junctions
 

DPC injection is usually carried out directly into the masonry units.

In sandstone construction, injection is commonly performed into the mortar joints rather than the stone itself. Sandstone is often dense and may not accept injection readily, while the mortar provides a more reliable path for distribution.

Where mortar is used, it must be sound and continuous. Repointing may be required before injection to ensure the treatment is effective.

Hole Spacing

Hole spacing is selected to ensure overlap of the treated zones within the masonry.

Typical considerations:

  • Closer spacing improves continuity in variable or dense masonry
  • Wider spacing may be acceptable in uniform, modern brickwork

 

Spacing must account for wall material, thickness, and pore structure.

In areas where appearance matters, such as front elevations or entrances, drilling into the mortar joints around the bricks (sides and base) is preferred to avoid visible damage to the masonry while still achieving effective damp control.

Drill Depth

  • Holes should reach to 50% of the full brick or wall skin thickness.
  • Depth must account for render, plaster, and internal finishes
  • Incomplete depth can leave untreated zones within the wall core

 

Drilling too shallow is a common cause of failure.

Drilling too far will lead to loss of product into cavities.

Angle of Drilling

  • Holes are typically drilled horizontally
  • 90° angle helps retain injected fluid and improve lateral distribution

 

The main focus when injecting is to get full saturation of the desired injection line. Sometimes modification of angles is needed to accomodate for hard to access locations. 

Wall Construction Variations

Drilling patterns must be adjusted for:

  • Thick masonry walls
  • Cavity walls (where applicable)
  • Stone or mixed masonry
  • Walls with known voids or rubble fill

 

No single pattern suits all wall types.

Relationship to Injection Method

  • Injection fluids rely on correct spacing and depth to distribute through the pore network
  • DIY Injection creams rely more heavily on diffusion and may require tighter spacing in some cases

 

Method selection and drilling pattern are linked.

Common Drilling Errors

  • Inconsistent hole spacing
  • Incorrect injection height
  • Insufficient drill depth
  • Ignoring wall thickness changes
  • Failing to drill returns and corners

 

These errors commonly result in a discontinuous barrier.

*Injection fluid will continue to saturate and expand from the point of injection for around 24 hours after termination of injection. Proper judgements of injection saturation should be done after 24 hours.

Explore the Silonexx chemical DPC injection fluid specification and supply options.