Sydney Based + National Delivery

Installation Method Overview – Chemical DPC Injection

Purpose of the Method

The installation method determines whether a chemical DPC forms a continuous damp-proof course.

Product choice alone does not compensate for poor drilling, incorrect injection height, or incomplete coverage.

DPC Injection Installation Method

1. Identify the Injection Line

  • Set the injection line at the intended DPC height.
  • Typically just above external ground level or internal floor level.
  • Maintain a consistent horizontal line across the wall, including returns and junctions.

 

Bridging above or below this line will compromise performance.

2. Drill Preparation

  • Drill along the injection line at the required spacing
  • Drill depth must account for render, plaster, and finishes
  • Holes should reach close to 50% of substrate thickness

 

Drilling must suit the wall type and construction.

3. Injection

Insert the nozzle into each hole and inject Silonexx at approximately 50 PSI. Maintain steady pump pressure and hold the nozzle in place until product begins to confirm at adjacent holes.

Do not move to the next hole until the current hole has accepted its full product volume. For standard brick, allow approximately 300mL per brick. For sandstone, calculate 12 litres per m² of DPC zone.

4. Capillary Saturation Zone Confirmation

Treatment is not complete until product confirms at all adjacent holes. This confirmation is the Capillary Saturation Zone, the point at which the injection fluid has fully distributed through the masonry pore network at the DPC height.

A hole is closed only after CSZ confirmation. Gaps in CSZ coverage are gaps in the damp-proof course. The Silonexx warranty applies only to walls where CSZ has been correctly established across the full injection line.

5. Wall-Specific Adjustments

Method adjustments are required for thick masonry, mixed or rubble-filled walls, sandstone and heritage stone construction, walls with high moisture or salt content, and extruded bricks.

Extruded bricks must not be drilled through the face — drill into the mortar joint immediately above the target row. Product distributes through the cores from above.

See Silonexx Specs for full substrate-specific guidance.
No single method suits all walls.

6. Post-Injection Considerations

Following injection, allow the carrier solvent to evaporate before rendering. This typically takes five to seven days depending on ambient temperature, ventilation, and substrate moisture.

The silane chemistry activates on contact with residual moisture in the substrate and bonds permanently to the masonry mineral structure. Wall drying after treatment proceeds at approximately 25mm per month under normal Australian conditions.

Common Installation Errors

  • Incorrect injection height
  • Inconsistent drilling depth
  • Missed returns or internal walls
  • Inadequate coverage
  • Treating unsuitable wall types without adjustment

 

These issues commonly lead to failure.

Applicator product supply options.