Sydney Based + National Delivery

Salt Diagnosis Before DPC Injection

Salt Diagnosis Before DPC Injection

A wall is injected to specification. Full capillary saturation, correct spacing, correct volume. Six months later the client calls and says the damp course failed.

In most of those callbacks it did not fail. The wall is holding salt, and no damp course can dry a wall that is pulling moisture out of the air.

This page covers how to identify that condition before you quote, so you are not carrying the cost of it afterwards.

DPC Injection Chemistry

Salt Diagnosis Before DPC Injection

A wall is injected to specification. Full capillary saturation, correct spacing, correct volume. Six months later the client calls and says the damp course failed. In most of those callbacks it did not fail. The wall is holding salt, and no damp course can dry a wall that is pulling moisture out of the air. This page covers how to identify that condition before you quote, so you are not carrying the cost of it afterwards.

Why a correctly installed barrier still leaves a damp wall

A chemical damp course stops capillary moisture rising from the ground, permanently. It does nothing else.

It has no effect on moisture the wall is drawing from the air.

Certain salts absorb atmospheric moisture and hold it. A wall carrying enough of them reads wet on a meter indefinitely, in dry weather, with a perfect barrier below. The moisture is not coming from the ground, so the barrier is irrelevant to it.

Those salts were deposited over decades by the same rising moisture you have just stopped. Water evaporated out of the wall face. The salt did not. Stopping the water does not remove what the water left behind.

Deliquescence humidity

Every salt has a relative humidity above which it stops being a dry crystal and becomes a solution. Below that figure it is inert. Above it, it absorbs moisture from the air continuously.

Sydney interiors sit between roughly 55% and 75% RH (Relative Humidity) for most of the year.

Deliquescence relative humidity at 20 °C. Below the listed figure a salt is a dry crystal. Above it, the salt absorbs atmospheric moisture and holds it in solution. Australian interiors typically sit between 55% and 75% RH.

Salt Deliquescence RH, 20 °C Behaviour in an Australian interior
Calcium chloride 29% Never dries
Magnesium chloride 33% Never dries
Calcium nitrate 51% Wet almost year round
Magnesium nitrate 54% Wet most of the year
Sodium nitrate 74% Cycles seasonally
Sodium chloride 75% Borderline, usually dry inside
Potassium chloride 85% Usually dry
Sodium sulfate 87% Usually dry crystal
Magnesium sulfate 90% Usually dry crystal
Calcium sulfate 99% Effectively non-hygroscopic

Shaded rows fall below the upper limit of normal indoor humidity and are therefore in solution for part or all of the year.

Mixed salt systems deliquesce below the threshold of any single component, so field walls behave slightly worse than the figures above.

Calcium nitrate produces most salt callbacks. Its threshold sits below normal indoor humidity, so it stays in solution essentially all the time. Nothing installed below it changes that.

Mixed salt systems deliquesce below the threshold of any single component, so field walls behave slightly worse than this table predicts. Read it as a best case.

Effect on Water Behaviour

The injected silicone system does not convert water or block moisture mechanically.

Instead, it alters water behaviour by:

  • Increasing the contact angle of water within pores
  • Preventing capillary rise
  • Allowing gravity drainage and evaporation to occur

 

Water vapour can still pass through the wall.

Barrier Formation Within the Wall

When correctly dosed and distributed:

  • Individual treated pores overlap laterally
  • A continuous hydrophobic zone forms
  • This zone interrupts upward moisture movement across the wall thickness

 

Continuity depends on correct drilling, spacing, and saturation.

Role of Saturation

Chemical bonding occurs only where the fluid reaches.

Insufficient saturation leads to:

  • Untreated pore pathways
  • Discontinuous barriers
  • Apparent failure despite correct chemistry

Correct volume and distribution are critical.

Correct establishment of the Capillary Saturation Zone™ at all injection points is the field confirmation that sufficient volume and distribution have been achieved.

Salt Interaction

Hygroscopic salts do not prevent chemical bonding, but they:

  • Retain moisture above the DPC
  • Can continue attracting water vapour after injection

 

Salt-affected plaster and mortar should be removed where required to avoid misleading post-treatment symptoms.

What This System Does Not Do

  • It does not seal the wall
  • It does not trap moisture
  • It does not rely on membrane insertion
  • It does not require the wall to dry before bonding occurs

Key Takeaway

When correctly installed using Silonexx and Tri-Phase Molecular Technology™, with Capillary Saturation Zone™ confirmed at every injection point, the result is a permanent, vapour-permeable hydrophobic barrier built into the masonry itself.
Explore the Silonexx chemical DPC injection fluid specification and supply options.